⚙️ Lean Operations
Gemba Walk Audit Checklist
Floor Inspection | Continuous Improvement | 13 audit items across 6 operational categories — 5S, Safety, Equipment, Quality, Process Flow & CI.
Answered
0 / 13
5S & Workplace Organization
3 items
#Audit Item
✓ OK
✗ NOK
N/A
Notes / Observations
1
Are 5S standards (Sort, Set in order, Shine, Standardize, Sustain) visibly maintained in the work area?
2
Are workstations organized and free from clutter or hazards?
3
Are visual management tools (labels, instructions, dashboards) clear and up to date?
Safety & Compliance
2 items
#Audit Item
✓ OK
✗ NOK
N/A
Notes / Observations
4
Are safety controls (PPE, machine guards, emergency stops) actively used and accessible?
5
Are operators following defined SOPs without deviation?
Equipment & Maintenance
2 items
#Audit Item
✓ OK
✗ NOK
N/A
Notes / Observations
6
Is equipment operating within defined parameters without abnormal noise, vibration, or stoppages?
7
Are maintenance issues identified, reported, and tracked properly?
Quality & Defects
2 items
#Audit Item
✓ OK
✗ NOK
N/A
Notes / Observations
8
Are there visible signs of rework, defects, or quality issues?
9
Are operators aware of their tasks, targets, and quality expectations?
Process Flow & Efficiency
2 items
#Audit Item
✓ OK
✗ NOK
N/A
Notes / Observations
10
Are there any delays, bottlenecks, or idle time in the process flow?
11
Is material flow smooth without unnecessary movement or waiting?
Continuous Improvement
2 items
#Audit Item
✓ OK
✗ NOK
N/A
Notes / Observations
12
Is there evidence of continuous improvement actions being implemented?
13
Are previous audit findings or corrective actions closed effectively?
Audit Summary & Sign-Off
0
Items OK (✓)
0
Items NOK (✗)
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Compliance Score
Auditor Signature
Area Supervisor
Next Review Date